Double Deep Racking
Double Deep Racking stores pallets two positions deep to increase storage density compared with conventional selective pallet racking. It can reduce the number of operating aisles while retaining a familiar pallet-racking structure.
The system requires suitable pallet-handling equipment and is best assessed around pallet quantities, SKU variety, stock rotation and retrieval requirements. Rack & Save can discuss Double Deep Racking layouts for Singapore warehouse projects.
Mention your site dimensions and what you need to store. Photos or an existing layout are helpful for the initial discussion.
Double Deep Racking Applications for Singapore Businesses
See how this product can support different types of Singapore operations. Choose the example closest to your requirements, then discuss your project directly with Rack & Save on WhatsApp.
High-volume wholesale pallets
Store compatible stock two pallets deep where more positions are worth reduced direct access.
Reserve stock for fast-moving goods
Allocate deeper positions to products with predictable pallet quantities.
Carton and packaging inventory
Increase reserve positions for larger batches of packaging products.
Bulk stock consolidation
Reduce aisle area compared with selective layouts for suitable pallet groups.
Gallery photographs illustrate the Rack & Save product, not verified installations for the industries named. Suitability, capacities, premises use and site-specific safety requirements must be reviewed before supply or installation.
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Explore the solution.
Find a project with a challenge like yours. Review the installation photographs, see the system used and discuss a layout for your premises.
These related installations help you compare storage approaches. Each card identifies the system featured; your chosen product and configuration will depend on your site and operating requirements.
Woodlands Industrial Racking
Review multi-level warehouse racking for automotive components and palletised cartons, with defined aisles for stock access.
- Vertical storage
- Organised aisles
- Completed installation photos
Featured system Selective Pallet Racking System
Explore this project
Chin Bee Jurong West Drive-In Racking
Explore a Drive-In pallet-racking installation planned to save pallet-storage space for an F&B customer in Chin Bee, Jurong West. Deep lanes group stock for first-in, last-out handling.
- 1,000 kg per pallet requirement
- FILO storage
- Custom pallet dimensions
Featured system Drive-In Pallet Racking
Explore this projectLoading, materials, handover times and approval statements apply only to the installation described. Requirements for your site will be confirmed for your project.
What could your space become?
Send a few site photos, your location and what you need to store. We can discuss a suitable layout and quotation.
Dimensions of Double Deep Racking
Beam – (Orange)
1)Open Beam 75 x 45 x 1.5Thk
2)Box Beam 80 x 45 x 1.5Thk
3)Box Beam 90 x 45 x 1.5Thk
4)Box Beam 100 x 45 x 1.5Thk
5)Box Beam 120 x 45 x 1.5Thk
6)Box Beam 135 x 45 x 1.5Thk
7)Box Beam 140 x 45 x 1.5Thk
Standard Beam Length:
1) 1250mm Long
2) 1350mm Long
3) 1500mm Long
4) 1850mm Long
5) 2100mm Long
6) 2300mm Long
7) 2400mm Long
8) 2460mm Long
9) 2700mm Long
10) 3000mm Long
11) 3300mm Long
12) 3600mm Long
13) 3900mm Long
Materials – High Tensile Steel Pitch 75mm
Endframe with Lips – (Blue)
1)90 x 69 x 1.8Thk
2)90 x 69 x 2.0Thk
3)90 x 69 x 2.6Thk
4)120 x 69 x 2.0Thk
5)120 x 69 x 2.6Thk
Endframe Standard – (Blue)
1) 90 x 64 x 1.8Thk
2) 90 x 64 x 2.0Thk
3) 90 x 64 x 2.6Thk
Endframe Dimension
1) 600 Depth
2) 750 Depth
3) 900 Depth
4) 1050 Depth
5) 1200 Depth
Height up to 9900m
Only dimensions explicitly labelled in the stored product data are mapped to the drawing.
Features of Double Deep Racking
Advantages of Double Deep Racking
- Suitable for high-throughput stock (max. of four rows can be placed back to back)
- Double Deep Racking is 2 pallet deep configuration pallet racking
- Easily relocated and easily converted to and from single deep system
- Easily adjusted or relocated at any time, or even added to
- Increase up to 40% more storage capacity than selective pallet racking
- Eliminate the need for renting or building new storage space by increasing cubic space
- Increases floor space utilisation by up to 55%, eliminate unneeded aisles and release storage space
- For companies that have limited variety of products in large quantity
Double Deep Racking Gallery
See the product from different project and system views before continuing to the detailed planning guide below.
See the product details clearly, then contact us about the configuration that fits your site.
Get a quotation for Double Deep Racking
Tell us a little about your site and intended use so the discussion starts with the right product and configuration.
- Warehouse dimensions and clear height
- Pallet dimensions, weight and quantity
- Forklift reach and desired storage density
Site location and photos or a rough drawing are useful too. Final dimensions and capacities depend on your application and technical review.
Double Deep Racking Planning Guide
Double Deep Racking stores pallets two positions deep, reducing the number of aisles compared with standard selective racking and increasing storage density. It is most useful where the warehouse can trade some immediate pallet selectivity for additional capacity.
The layout should be planned around pallet consistency, stock rotation, handling equipment reach and the number of identical or similar pallets held for each SKU.
Where This Product Fits
Reserve pallet storage
Increase reserve capacity where several pallets of the same or similar SKU are held in stock.
High-volume stock
Use deeper pallet positions for products stored in larger quantities than would normally justify one selective position per pallet.
Distribution warehouses
Balance denser storage with practical replenishment and dispatch where pallet quantities are reasonably predictable.
Space-constrained facilities
Reduce aisle count and use more of the warehouse footprint for pallet positions.
What to Check Before Finalising the Layout
Pallet profile
Pallet size, load stability and product consistency should be checked because the rear pallet position is stored behind the front position.
Handling-equipment reach
Confirm that the warehouse handling equipment can safely reach and place pallets in the second-deep position.
Stock rotation
Plan SKU placement and replenishment so reduced immediate access does not create unnecessary pallet movements.
Frame depth and bay layout
Match endframe depth, beam levels, clearances and aisle dimensions to the actual pallet and building layout.
Final dimensions, loading, access, services and site requirements are project-specific and should be confirmed during site assessment and design.
Double Deep vs Selective Pallet Racking
Double Deep is best when greater pallet density is worth giving up some direct access. Selective Pallet Racking remains the better fit for large SKU ranges requiring immediate access to every pallet.
Frequently Asked Questions
How deep is Double Deep Racking?
The defining configuration is two pallet positions deep. Rack & Save's current product information describes it as a 2-pallet-deep racking configuration.
Does Double Deep provide the same selectivity as selective racking?
No. The rear pallet is behind the front pallet, so immediate access is reduced compared with standard selective pallet racking.
Can Double Deep be converted or relocated?
Rack & Save's existing advantages state that the system can be relocated and can be converted to or from single-deep arrangements, subject to the final rack design and site assessment.
Send Rack & Save your layout, site dimensions and intended use.
We can review the space and discuss the most suitable direction for the product and configuration shown on this page.
► Heavy Duty Pallet Racking System
Pallet racking systems for warehouse and industrial storage, including direct-access and higher-density configurations. System selection should reflect pallet profile, SKU variety, handling equipment, aisle requirements and available height.
Selective Pallet Racking System
- Accessible to all products at all aisles
- Flexibility in adding or reconfiguring storage
- Lower Forklift Pallet Handling Costs
- Cost effective racking (per square metre)
- FIFO ensures SKUs can be turned over effectively
- Able to access large range of Stock Keeping Units (SKUs)
- Able to store a wide variety of products (different SKUs)
Very Narrow Aisle (VNA) Racking
- Ideal for lower-throughput items and bulk reserve storage
- Suitable for high-bay applications
- Minimises aisle width and increases net area utilisation
- Save on potential building costs to create extra storage in small area
- Provides options for automates storage and retrieval system (ASRS)
- 100% selective pallet rack
- Design for flexibility, immediate access to every pallet load
Drive-In Pallet Racking
- Rack uprights in a range of widths, depths, and thickness
- Heavy-duty bracing
- Increased storage space
- Fewer aisles
- Depth of system virtually unlimited
- Maximise pallet storage
- Cant-leg or set-back leg designs can help defend against forklift damage
